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Plastic Remote Shell Injection Molding

Plastic Remote Shell Injection Molding

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Mold Making & Plastic Injection One-stop Service

Yuyao Hualong Moulds & Plastic Products Co.,Ltd.

Yuyao Hualong Moulds & Plastic Products Co.,Ltd. was established in 1988. At present, there are 15 plastic injection molding machines from 100g to 3500 g, more than 20 mold manufacturing equipment such as machining centers, and more than 20 testing equipment and other auxiliary equipment. As leading Plastic Injection Molded Remote Shell manufacturers and Remote Shell factory in China, We have 100 employees and more than 30 managers and professional technicians.

After over 30 years of indomitable efforts, with the molds-making and plastic products-processing as the mainstay, our company has implemented a service for product development, mold-designing and making, plastic injection-molding and finished product-assembly in a coordinated process. Hualong mold has long history of serving European and American high-quality brands and well-known public companies at domestic and abroad. We custom make injection molded Plastic Remote Shell. Customized products involve all kinds of instruments, equipment accessories, industrial automation and intelligent equipment of the Internet of things, auto accessories, kitchen appliances, household products, etc. Products are widely used in power, communications, security, automotive, aerospace, medical, life and other different fields.

We have gained certifications of ISO9001, ISO16949 quality management system and ISO14001 environmental management system. OEM/ODM plastic injection molded Remote Shell. We accept annual factory inspection of clients, and conduct ECOVADIS audits on environment, labor and human rights, business ethics and sustainable procurement.

Customized Service Custom Advantage

Custom Process

  • Drawings or Samples

    We get the drawings or samples from customers.

  • Drawings Confirmation

    We will draw the 3D drawings according to the customers' 2D drawings or samples,and send the 3D drawings to customers for confirmation.

  • Quotation

    We will quote after getting the customers' confirmation,or quote directly according to customers' 3D drawings.

  • Making Molds/Patterns

    We will make molds or pattens after getting the mold orders from the customers.

  • Making Samples

    We will make real samples using the molds and send to customers for confirmation.

  • Mass Producing

    We will produce the products after getting the customers' confirmation and orders.

  • Inspection

    We will inspect the products by our inspectors or ask the customers to inspect together with us when finished.

  • Shipment

    We will ship the goods to the customers after getting the inspection result ok and the customers' confirmation.

Every certificate witnesses our profession

HualongCertification

  • ISO45001
  • ISO14001 Environmental Management System Certification
  • IATF16949 Automotive Industry Quality Certification
  • ISO9001 Quality Management System Certification
  • Sustainability Rating
  • POM F20-02 ROHS SGS Report

Develop customized mold products according to customer requirements

Comprehensive analysis of projects, high degree of cooperation with customers, strong timeliness, good follow-up service and stable production.

Learn about customization
Industry Knowledge

What are the benefits of using plastic remote shell injection molding in manufacturing processes

Plastic remote shell injection molding has been widely used in the manufacturing industry due to its various benefits. Injection molding is a manufacturing process in which molten plastic is injected into a mold cavity to produce a part. The plastic remote shell injection molding process is a variation of injection molding in which the plastic material is injected into a mold to produce a remote shell, which is the outer layer of a product. This process has many advantages over other manufacturing processes and is widely used in the production of various products.

One of the main benefits of plastic remote shell injection molding is the ability to produce high-quality parts with excellent surface finish and accuracy. This is achieved by using precise injection molding machines that can produce parts with tight tolerances and high repeatability. The molds used in this process are designed to produce parts with the desired shape, size, and texture. The result is a product that looks and feels great, which is important for many industries, including automotive, consumer electronics, and medical devices.

Another advantage of plastic remote shell injection molding is the ability to produce complex parts with intricate shapes and geometries. This is because the process allows for the creation of intricate molds that can produce parts with fine details and precise features. This makes the process ideal for the production of parts with complex shapes, such as gears, connectors, and other mechanical components. Additionally, the process can produce parts with varying wall thicknesses, which is important in the production of products that require varying levels of strength and durability.

Plastic remote shell injection molding is also a highly efficient process that can produce large quantities of parts in a short period of time. This is because the process is highly automated, and once the mold is set up, the injection molding machine can produce parts quickly and consistently. This makes the process ideal for high-volume production runs, which is essential for many industries, including automotive and consumer electronics.

The process is also very versatile and can use a wide range of plastic materials, including thermoplastics, thermosets, and elastomers. This means that manufacturers can choose the material that best suits their specific application, depending on factors such as strength, durability, and chemical resistance. This versatility also means that manufacturers can produce parts that are lightweight, yet strong and durable, which is essential for many industries, including aerospace and automotive.

What types of plastics are typically used in plastic remote shell injection molding

Plastic injection molding is a manufacturing process in which molten plastic is injected into a mold cavity to create a three-dimensional plastic part. One of the most common applications of this process is in the creation of plastic remote shells. The plastic remote shell is the outer casing of the remote control that holds the internal components, such as the buttons and the battery.

Acrylonitrile Butadiene Styrene (ABS):ABS is a thermoplastic polymer that is commonly used in injection molding because of its good impact resistance, toughness, and heat resistance. It is a versatile material that can be easily colored and molded into complex shapes. ABS is also a relatively low-cost material, which makes it an attractive option for mass production.

Polycarbonate (PC):PC is a tough and durable thermoplastic material that is used in a variety of applications, including remote shell injection molding. It is known for its excellent impact resistance, clarity, and heat resistance. PC is also resistant to UV radiation and has good electrical properties. It is often used in remote shells that require a high level of durability, such as those used in industrial or outdoor environments.

Polypropylene (PP):PP is a lightweight thermoplastic material that is known for its good chemical resistance, toughness, and flexibility. It is also resistant to fatigue and has good electrical properties. PP is often used in remote shells that require a high level of flexibility, such as those used in gaming consoles or other handheld devices.

Polystyrene (PS):PS is a versatile thermoplastic material that is known for its good stiffness, clarity, and ease of processing. It is often used in remote shells that require a high level of clarity, such as those used in television remotes or other consumer electronic devices. PS is also a relatively low-cost material, which makes it an attractive option for mass production.

Polyethylene (PE):PE is a thermoplastic material that is known for its good chemical resistance, toughness, and flexibility. It is often used in remote shells that require a high level of flexibility, such as those used in gaming consoles or other handheld devices. PE is also resistant to moisture and has good electrical properties.

Thermoplastic Elastomers (TPE):TPE is a class of materials that combines the properties of thermoplastics and elastomers. They are known for their good flexibility, resilience, and impact resistance. TPEs are often used in remote shells that require a high level of comfort and grip, such as those used in game controllers or other handheld devices.

What are the advantages of using plastic remote shell injection molding for mass production

Plastic remote shell injection molding is a manufacturing process that involves the production of plastic parts and components by injecting molten plastic into a mold. This process has become a popular choice for mass production due to its numerous advantages over other manufacturing techniques.

Firstly, plastic remote shell injection molding is a highly efficient manufacturing process. This process is automated, which means that it can produce large quantities of plastic parts and components in a short period of time. This makes it ideal for mass production, where large quantities of products need to be produced quickly and efficiently. Furthermore, the process is highly accurate and consistent, ensuring that each product produced is of the same quality and specifications.

Secondly, plastic remote shell injection molding is a cost-effective manufacturing process. The cost of producing each plastic component using this method is relatively low compared to other manufacturing processes. This is because the process involves the use of automated machinery and molds that can be used repeatedly. Once the molds have been created, the cost of producing each part is reduced, making it a cost-effective solution for mass production.

Thirdly, plastic remote shell injection molding can produce complex shapes and designs with ease. This process allows for the creation of complex shapes and designs that would be difficult or impossible to produce using other manufacturing techniques. This makes it ideal for products that require intricate designs or shapes, such as remote control shells. The molds used in this process can be designed to produce precise and complex shapes, ensuring that the final product meets the required specifications.

Fourthly, plastic remote shell injection molding is a highly versatile manufacturing process. It can produce a wide range of plastic products, from small components to large parts. This makes it ideal for mass production of products that come in different sizes and shapes. Furthermore, the process can be used to produce plastic parts and components for a wide range of industries, including automotive, electronics, and consumer goods.

FAQ
  • Where are your products mainly exported to?
    Our products are mainly exported to the United States, Canada, the Netherlands, France, Italy, the United Kingdom, South Korea, and other dozens of countries.
  • How to deliver the goods to us?
    Foreign customers usually ship by sea. We are only 80 kilometers away from Ningbo Port, so it is very convenient to export by sea. Of course, if the customer's goods are urgent, we can also ship by air. Ningbo Airport and Shanghai International Airport are very close to us.
    Domestic customers, we have our own van and driver to arrange delivery.
  • How many employees of your comany? What about the technicists?
    The company has more than 100 employees, including more than 30 managers and professional and technical personnel.
  • How about the capacity of your company?
    The company covers an area of 9,000 square meters, with a modern workshop of more than 8,000 square meters. We currently have thirteen plastic injection molding machines ranging from 100 grams to 3500 grams, and more than ten mold manufacturing equipment such as machining centers, with an annual production capacity of 80 million yuan.
  • Do you have some standard parts?
    No, we are a pure custom manufacturer.
  • Can you do customized products?
    Yes, we mainly do customized products,we are mainly doing customized products according to the customers’ drawings or samples.
  • What applications do your products relate to?
    Our products cover almost every aspect of your life. Products have been involved in instrumentation, auto parts, medical equipment, smart equipment, audio-visual office supplies, fitness equipment, small kitchen appliances and many other industries.
  • What products can you offer?
    We mainly accept the customization of injection molds and the production of corresponding products.
  • Are you a direct manufacturer or a trading company?
    We are a professional manufacturer of customized injection molds and injection products. We also accept orders from domestic and foreign customers and have the right to export independently.
  • How to guarantee the quality of your goods?

    Firstly,we will do the inspection after every process.for the finished products,we will do 100% inspection according to the customers’ requirements and the international standard.

    Then, we have the more advanced and complete testing equipment in the industry: color detectors, three-coordinate measuring instruments, 3d scanners, etc. To ensure that the customer's all-round testing requirements for product color, high-precision geometric size testing, etc. are met.

    In addition, we have a professional team to do a complete technical analysis in advance. According to the needs of different materials, shapes and performances of the products, we will make corresponding molds or increase the necessary technological processes such as cooling and boiling to ensure that the product performance and shape meet the requirements of customers and reduce follow-up troubles.

  • What’s the payment term?
    When we quote for you,we will confirm with you the way of transaction,fob,cif,cnf,etc.
    For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents. the more common way is by t/t. l/c is also acceptable.
  • How long can I get the feedbacks after we sent the inquiry? 
    We will reply you within 12 hours in working day.