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Plastic Injection Molded Outdoor Lighting Parts Manufacturers

Plastic Injection Molded Outdoor Lighting Parts Manufacturers

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Mold Making & Plastic Injection One-stop Service

Yuyao Hualong Moulds & Plastic Products Co.,Ltd.

Yuyao Hualong Moulds & Plastic Products Co.,Ltd. was established in 1988. At present, there are 15 plastic injection molding machines from 100g to 3500 g, more than 20 mold manufacturing equipment such as machining centers, and more than 20 testing equipment and other auxiliary equipment. As leading Plastic Lighting Parts mold manufacturers and Injection Molded Outdoor Lighting Parts mold in China, We have 100 employees and more than 30 managers and professional technicians.

After over 30 years of indomitable efforts, with the molds-making and plastic products-processing as the mainstay, our company has implemented a service for product development, mold-designing and making, plastic injection-molding and finished product-assembly in a coordinated process. Hualong mold has long history of serving European and American high-quality brands and well-known public companies at domestic and abroad. We custom make Outdoor lighting plastic parts. Customized products involve all kinds of instruments, equipment accessories, industrial automation and intelligent equipment of the Internet of things, auto accessories, kitchen appliances, household products, etc. Products are widely used in power, communications, security, automotive, aerospace, medical, life and other different fields.

We have gained certifications of ISO9001, ISO16949 quality management system and ISO14001 environmental management system. OEM/ODM plastic injection molded plastic lighting parts mold. We accept annual factory inspection of clients, and conduct ECOVADIS audits on environment, labor and human rights, business ethics and sustainable procurement.

Customized Service Custom Advantage

Custom Process

  • Drawings or Samples

    We get the drawings or samples from customers.

  • Drawings Confirmation

    We will draw the 3D drawings according to the customers' 2D drawings or samples,and send the 3D drawings to customers for confirmation.

  • Quotation

    We will quote after getting the customers' confirmation,or quote directly according to customers' 3D drawings.

  • Making Molds/Patterns

    We will make molds or pattens after getting the mold orders from the customers.

  • Making Samples

    We will make real samples using the molds and send to customers for confirmation.

  • Mass Producing

    We will produce the products after getting the customers' confirmation and orders.

  • Inspection

    We will inspect the products by our inspectors or ask the customers to inspect together with us when finished.

  • Shipment

    We will ship the goods to the customers after getting the inspection result ok and the customers' confirmation.

Every certificate witnesses our profession

HualongCertification

  • ISO45001
  • ISO14001 Environmental Management System Certification
  • IATF16949 Automotive Industry Quality Certification
  • ISO9001 Quality Management System Certification
  • Sustainability Rating
  • POM F20-02 ROHS SGS Report

Develop customized mold products according to customer requirements

Comprehensive analysis of projects, high degree of cooperation with customers, strong timeliness, good follow-up service and stable production.

Learn about customization
Industry Knowledge

What are the most popular types of plastic injection molded outdoor lighting parts

Light diffusers are used to soften the harshness of the light and distribute it evenly. These parts are made from polycarbonate or acrylic material, which is known for its durability and high-impact resistance. Light diffusers can be customized in various shapes and sizes to fit different types of outdoor lighting fixtures.

Lens covers are used to protect the light bulbs from dust, dirt, and moisture. These parts are made from materials such as polycarbonate or acrylic, which are known for their high-impact resistance and durability. Lens covers are available in various shapes and sizes to fit different types of outdoor lighting fixtures.

Reflectors are used to direct light in a specific direction, which is important for outdoor lighting fixtures. Reflectors are made from materials such as polycarbonate or acrylic, which are known for their high-reflectivity and durability. Reflectors can be customized in various shapes and sizes to fit different types of outdoor lighting fixtures.

Housing is an essential part of outdoor lighting fixtures, which provides protection to the electrical components of the lighting system. Housing is made from materials such as polycarbonate or ABS, which are known for their high-impact resistance and durability. Housing can be customized in various shapes and sizes to fit different types of outdoor lighting fixtures.

Connectors are used to connect different parts of the outdoor lighting system, such as the housing and the lens cover. Connectors are made from materials such as polycarbonate or nylon, which are known for their high-impact resistance and durability. Connectors can be customized in various shapes and sizes to fit different types of outdoor lighting fixtures.

Mounting brackets are used to mount the outdoor lighting fixture to a wall or pole. Mounting brackets are made from materials such as polycarbonate or aluminum, which are known for their high-impact resistance and durability. Mounting brackets can be customized in various shapes and sizes to fit different types of outdoor lighting fixtures.

How can plastic injection molded outdoor lighting parts be designed to be easily installable and maintainable

Plastic injection molded outdoor lighting parts are an important component of modern urban infrastructure. They provide illumination for sidewalks, parks, and streets, enhancing visibility and safety in public spaces. However, poorly designed lighting fixtures can be difficult to install and maintain, causing unnecessary expenses and downtime.

The first consideration is the ease of installation. The lighting fixtures should be designed to be easily mounted on poles or other structures with minimal effort. The fixtures should come with clear instructions and all the necessary mounting hardware to make the installation process as simple as possible. Additionally, the fixtures should be designed to accommodate a wide range of pole diameters and shapes, ensuring that they can be used in various installation scenarios.

Another important factor is the ease of maintenance. The lighting fixtures should be designed to be easily accessible for maintenance purposes. This means that they should have a simple mechanism for opening and closing, such as a hinged door or removable cover. The internal components, such as the light bulb and wiring, should also be easily accessible for replacement or repair.

In addition to easy access, the fixtures should be designed with durability in mind. The materials used in the injection molding process should be selected for their resistance to weather, UV rays, and other environmental factors that can cause deterioration over time. The components should be designed to be robust and long-lasting, reducing the frequency of maintenance required.

The design of the lighting fixtures should also take into account the need for flexibility. For example, some fixtures may need to be adjusted to different angles or heights to achieve the desired lighting effect. The design should allow for easy adjustment of the fixture without requiring disassembly or the use of specialized tools.

How can plastic injection molded outdoor lighting parts be designed to withstand extreme weather conditions

Plastic injection molded outdoor lighting parts have become increasingly popular due to their affordability and durability. However, one of the biggest challenges for designers is ensuring that these parts can withstand extreme weather conditions, such as high temperatures, heavy rainfall, and extreme cold.

The first strategy that designers can use is to select the right materials for the plastic injection molded parts. Materials such as acrylonitrile butadiene styrene (ABS), polycarbonate, and polypropylene are commonly used for outdoor lighting parts due to their durability and resistance to weathering. These materials can withstand a wide range of temperatures, from extreme heat to freezing temperatures, without losing their structural integrity. Additionally, these materials are resistant to UV radiation, which can cause discoloration and degradation over time.

Another important consideration for designing plastic injection molded outdoor lighting parts is the use of proper design techniques. The design should take into account the expected weather conditions in the location where the lighting will be installed. For example, if the area experiences heavy rainfall, the design should ensure that water will not be able to penetrate the electrical components, which can cause damage or pose a safety risk. The design should also include features such as vents and drainage holes to prevent moisture buildup, which can lead to corrosion and electrical failures.

In addition to material selection and proper design techniques, the manufacturing process also plays a crucial role in ensuring that plastic injection molded outdoor lighting parts are able to withstand extreme weather conditions. The injection molding process should be carefully controlled to ensure that the plastic parts are free from defects, such as voids or air bubbles, which can weaken the structure of the part. The use of additives, such as UV stabilizers and flame retardants, can also improve the durability and performance of the plastic parts.

What are the key design considerations for plastic injection molded outdoor lighting parts

Plastic injection molding is a popular manufacturing process used to produce a wide range of products, including outdoor lighting parts. However, designing outdoor lighting parts for plastic injection molding requires special considerations to ensure that the final product meets the requirements for durability, functionality, and aesthetic appeal.

The choice of material is a critical design consideration for plastic injection molded outdoor lighting parts. Outdoor lighting parts are exposed to harsh weather conditions, such as rain, wind, and sun. Therefore, the material used must be able to withstand these conditions without degrading or becoming brittle. Common materials used for outdoor lighting parts include polycarbonate, acrylonitrile butadiene styrene (ABS), and polypropylene. Each material has its own unique properties and should be chosen based on the specific needs of the product.

The geometry and design of the part can greatly impact the success of plastic injection molding. It is important to design the part with moldability in mind. Simple part designs with minimal undercuts, sharp corners, and thin walls are easier to mold and reduce the risk of defects. Additionally, proper draft angles should be incorporated to ensure that the part can be easily ejected from the mold. It is also important to consider the final assembly of the part and design it with features that allow for easy assembly.

Outdoor lighting parts require a surface finish that can withstand harsh environmental conditions. For example, textured finishes are often used to prevent the accumulation of dirt and grime. It is also important to consider the aesthetics of the product and choose a surface finish that enhances the overall appearance of the part.

Color and pigmentation are important design considerations for plastic injection molded outdoor lighting parts. Outdoor lighting parts must be able to withstand fading and discoloration caused by exposure to sunlight. It is important to choose a material and color that are UV resistant to prevent discoloration over time. Pigments can also be added to enhance the color and visual appeal of the product.

The wall thickness of the part is an important design consideration for plastic injection molding. The thickness of the walls impacts the strength and durability of the part. Thicker walls can provide additional strength and rigidity, but can also increase the likelihood of sink marks and warping. It is important to balance the wall thickness to ensure that the part is strong enough to withstand outdoor conditions while also being moldable.

FAQ
  • Where are your products mainly exported to?
    Our products are mainly exported to the United States, Canada, the Netherlands, France, Italy, the United Kingdom, South Korea, and other dozens of countries.
  • How to deliver the goods to us?
    Foreign customers usually ship by sea. We are only 80 kilometers away from Ningbo Port, so it is very convenient to export by sea. Of course, if the customer's goods are urgent, we can also ship by air. Ningbo Airport and Shanghai International Airport are very close to us.
    Domestic customers, we have our own van and driver to arrange delivery.
  • How many employees of your comany? What about the technicists?
    The company has more than 100 employees, including more than 30 managers and professional and technical personnel.
  • How about the capacity of your company?
    The company covers an area of 9,000 square meters, with a modern workshop of more than 8,000 square meters. We currently have thirteen plastic injection molding machines ranging from 100 grams to 3500 grams, and more than ten mold manufacturing equipment such as machining centers, with an annual production capacity of 80 million yuan.
  • Do you have some standard parts?
    No, we are a pure custom manufacturer.
  • Can you do customized products?
    Yes, we mainly do customized products,we are mainly doing customized products according to the customers’ drawings or samples.
  • What applications do your products relate to?
    Our products cover almost every aspect of your life. Products have been involved in instrumentation, auto parts, medical equipment, smart equipment, audio-visual office supplies, fitness equipment, small kitchen appliances and many other industries.
  • What products can you offer?
    We mainly accept the customization of injection molds and the production of corresponding products.
  • Are you a direct manufacturer or a trading company?
    We are a professional manufacturer of customized injection molds and injection products. We also accept orders from domestic and foreign customers and have the right to export independently.
  • How to guarantee the quality of your goods?

    Firstly,we will do the inspection after every process.for the finished products,we will do 100% inspection according to the customers’ requirements and the international standard.

    Then, we have the more advanced and complete testing equipment in the industry: color detectors, three-coordinate measuring instruments, 3d scanners, etc. To ensure that the customer's all-round testing requirements for product color, high-precision geometric size testing, etc. are met.

    In addition, we have a professional team to do a complete technical analysis in advance. According to the needs of different materials, shapes and performances of the products, we will make corresponding molds or increase the necessary technological processes such as cooling and boiling to ensure that the product performance and shape meet the requirements of customers and reduce follow-up troubles.

  • What’s the payment term?
    When we quote for you,we will confirm with you the way of transaction,fob,cif,cnf,etc.
    For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents. the more common way is by t/t. l/c is also acceptable.
  • How long can I get the feedbacks after we sent the inquiry? 
    We will reply you within 12 hours in working day.